A controlled material cycle combining global and domestic sourcing, in-house melting, chemical verification, billet preparation, extrusion and recycling to support consistent quality and competitive raw-material cost.
Recovers machining chips and turnings back into high-grade melting.
Spectrometer lab analysis ensures 100% chemical consistency.
Optimizes raw-material yield to offer competitive component pricing.
Zero compromise on mechanical or chemical specifications.
Our integrated approach is designed to give procurement teams confidence in both material quality and cost control. Each stage is connected, tested and managed in-house so recycled material can be used responsibly without compromising required chemical composition or mechanical properties.
We source suitable brass recyclable raw materials from global suppliers as well as the Indian market. Materials are selected and segregated according to the required alloy composition before entering our controlled melting process.
The selected brass raw material is melted in our induction melting furnace under controlled conditions. Different materials are blended according to the required brass grade and target chemical composition.
The molten brass is converted into billets of different grades, depending on the customer's material specification and final application.
Before further processing, chemical composition is verified using our Spectro Analyser. This allows us to control key alloying elements and confirm that each batch meets the required material grade.
Approved billets are heated to a controlled and suitable extrusion temperature. Proper temperature control supports stable metal flow and helps reduce the risk of defects such as porosity, internal discontinuities and blow holes during subsequent processing.
The heated billets are extruded through our 600-ton hydraulic extrusion press to produce consistent brass profiles with controlled dimensions and material integrity.
The extrusion process enables us to manufacture solid brass rods, hollow rods and customized profiles, which are then used as controlled raw material for precision machining and component manufacturing.
During machining, brass chips and turnings are generated. Instead of treating this valuable material as waste, we recover and recycle it back into our melting process together with carefully selected imported and domestic brass raw material. This improves material utilization and cost efficiency while required chemical and mechanical properties remain controlled through composition management and testing.
By combining selective sourcing, in-house alloy control, chemical verification, extrusion and closed-loop recovery of machining scrap, the material cycle is designed to reduce avoidable raw-material losses and improve cost competitiveness while maintaining required material specifications for customer components.
Spectro lab analysis confirms chemical grade before every melt cycle.
In-house machining turnings recovered directly into production loop.
Avoidable material loss is eliminated to offer direct cost advantages.
